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Engineering Services

Enhance your product design processes with our comprehensive solutions from concept initiation to release of production drawing. With a strong foundation in engineering design and industry-specific domain knowledge, we have delivered leading-edge engineering solutions across several verticals, including automotive, Industrial engineering, Heavy Engineering, Aerospace, Oil & Gas and Medical Science.

Product Development

  • Design Feasibility study

  • Concept Design

  • Detailed Engineering Design

  • Engineering change management

Product Benchmarking & Value-added Engineering

  • Teardown & Competitive Benchmarking

  • Reverse Engineering

  • Cost Engineering

  • Data Conversion/Migration

  • Supplier Quality Management

Virtual Validation

  • Engineering Design

  • Product Validation

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CAE analysis

  • Structural stress durability

  • Impact/Crash analysis

  • NVH (Noise Vibration and Harshness)

  • CFD (Fluid Flow and Heat Flow Analysis)

  • Mold flow analysis

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Car Parts

  • Closures (Doors, Hood, Tailgate)

  • Bodysides (inner, outer and assembly)

  • Underbody (Front Floor, Rear floor, Dash panel, front & rear wheelhouse and Engine compartment)

  • Framing stations

  • Hang on parts

  • Fender (front and rear) and Roof

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Process Design

  • Car part built-up

  • Weld-spot distribution

  • Cycle time calculation

  • Material Flow

  • Preparation of layout

Tools

  • 3D concept DesignControls Engineering

  • 3D finishing of tools

  • 2D manufacturing drawings

Documentation

  • Design validation (Clamp & robot payload sheets, gripper payload)

  • Bill of Material

  • Controls switches diagram

  • Ergonomics study sheets

  • OEM’s/client’s specific technical documents

Simulation

  • Robotic Simulation

  • Ergonomic Simulation

  • Off-line programming (OLP)

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Controls Engineering

  • Control Panel Design

  • Power Distribution board

  • PLC design and Integration

  • Harness Design

  • Software’s we use - EPLAN & AutoCad

Site Support (Installation and Commissioning)

  • Onsite Robot Programming

  • Tool Installation and Dry run

  • Operator Manual (Training & Documentation)

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Tools

  • Geometry fixtures

  • Re-spot fixtures

  • Grippers

  • Loading fixtures

  • Passing Tables

  • Checking fixtures

  • Trunnion / Indexing tooling

  • Take out trolleys

  • Ped Welders

  • Miscellaneous tools (Gripper, Gun, Glue stands)

  • Stud & Nut Welders

  • Assembly fixtures

  • Roller hemming fixtures

  • Hand tools fixture

  • Conveyor pallet fixtures

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Applications

  • Spot Welding

  • MiG Welding

  • Laser welding

  • Material handling

  • Piercing

  • Gluing

  • Hemming

  • Stud & Rivet

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Applications

  • Pneumatic / Hydraulic press

  • Visual Inspection automated machines

  • Laser marking machines

  • Automated Testing machines

  • Processing and Packaging machines

  • Gantry Pick and Place systems

Scope

  • Conceptual design

  • Reverse Engineering

  • Detailed drawing

  • Machine manual

  • Legacy cad conversions

  • Manufacturing

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Design Software

  • CATIA V5/V6

  • UG NX

  • Solid Works

  • Pro-E / Creo

  • Solid Edge

  • AutoCad

  • EPLAN

Robotic Simulation Software

  • Process Simulate

  • Robcad

  • Delmia

  • RobotStudio

  • RoboGuide

CAE Simulation

  • Hypermesh

  • Abacus & Nastran

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